Thursday, 2 April 2020

Assignment (Case Study) for Logistics Management Students


ASSIGNMENT 1

Note: This is an Assignment. You may use illustrations and diagrams to enhance explanations. Assignment must be in your hand writing. It must not be duplicated from other students.


CASE STUDY
TESCO
Tesco is the UK's largest food retailer, with a sales turnover of more than € 67.5 bill ion. While it has some 638 stores in central Europe, and some 636 in the Far East, most are in the United Kingdom and Northern Ireland, where it has nearly 1,800. This number has increased rapidly as entered the convenience store market with deals such as the Express alliance with Esso to run grocery shops at petrol stations. The product range held by the stores has grown rapidly in recent years, and currently stands at 65,000 stock-keeping units (skus) depending on the size of the store as Tesco broadens its presence in the 'non-food' market for electrical goods, stationery, clothing and the like. This massive range is supported by 3,000 suppliers, who are expected to provide service levels (correct time and quantities) of at least 98.5 per cent by delivering to within half-hour time 'windows'. Volumes are equally impressive. In a year, some 2.5 billion cases of product are shipped from suppliers to the stores.
 Tesco states that its core purpose is 'to create value for customers to earn their lifetime loyalty'. Wide product range and high on-shelf availability across that range are key enablers of that core purpose. So how do you maintain high availability of so many skus in so many stores? This question goes to the heart of logistics management for such a vast organisation. Logistics is about material flow, and about information flow. Let us look at how deals with each of these in turn. An early reform for supermarket operation was to have suppliers deliver to a distribution centre rather than to every store. During the 1980s, distribution to retail stores was handled by 26 depots. These operated on a single-temperature basis, and were small and relatively inefficient. Delivery volumes to each store were also relatively low, and it was not economic to deliver to all stores each day. Goods that required Temperature controlled environments had to be carried on separate vehicles. Each product group had different ordering systems. The network of depots simply could not handle the growth in volume and the increasingly high standards of temperature control. A new distribution strategy was needed.
Under the 'composite' distribution system, many small depots with limited temperature control facilities were replaced by composite distribution centers (called regional distribution centers, RDCs), which can handle many products at several temperature ranges. The opportunity is to provide a cost-effective daily delivery service to all stores. Typically, a composite distribution centre can handle over 60 million cases per year on a 15 -acre site. The warehouse building comprises 25.000 square meters divided into three temperature zones: frozen (-2Ye), + 2°C (chilled) and + 12°C (semi-ambient).
Each distribution centre (DC) serves a group of between 100 and 140 retail stores. Delivery vehicles for composite depots can use insulated trailers divided into chambers by means of movable bulkheads $0 they can operate at different temperatures. Deliveries are made at agreed, Scheduled times. Ambient goods such 03$ cans and clothing are delivered through a separate grocery distribution network which relies on a stocked environment where orders are picked by store. This operation is complemented by a strategically located trucking station which operates a pick to zero operation for fest-moving grocery on merchandise units that can be placed directly on the shop floor.
So much for the method of transporting goods from supplier through to the stores, but how much should be sent to each store? With such a huge product range today, it is impossible for the individual store to reorder across the whole range (store-based ordering). Instead, sales of each product line are tracked continuously through the till by means of electronic point of sale (EPOS) systems. As a customer's purchases are scanned through the bar code reader at the till, the sale is automatically recorded for each sku. Cumulative sales are updated every four hours on Tesco Information Exchange (TIE). This Is a system based on Internet Protocol that allows and its suppliers to communicate trading information. The aim of improved communication is to reduce response times from manufacturer to stores and to ensure product availability on the shelf. Among other things, TIE aims to improve processes for introducing new products and promotion s, and to monitor service levels.
Based on the cumulative sales, 'Tesco places orders with its suppliers by means of electronic data interchange (EDI). As volumes and product ranges increased during the 1990s, food retailers such as' aimed to destock their distribution centers by ordering only what was needed to meet tomorrow's forecast sales. For fast-moving products such as types of cheese and washing powders, the aim is day 1 for day 2: that is, to order today what is needed for tomorrow. For fast-moving products, the aim is to pick to zero in the distribution centre: no stock is left after store orders have been fulfilled and deliveries to stores are made as soon as the product is picked, which increases the stock availability for the customer. The flow of the product into the distribution centre is broken into four waves and specific products are delivered in different cycles through the day. This means that the same space in the distribution centre can be used several times over.



Questions
1 Describe the key logistics processes at Tesco.
2 What do you think are the main logistics challenges in running the operation?







ASSIGNMENT 2

Note: This is an Assignment. You may use illustrations and diagrams to enhance explanations. Assignment must be in your hand writing. It must not be duplicated from other students.

CASE STUDY

Coors
Note: This case is loosely based on the competitive situation of Coors and other beer manufacturers at the end of the 1970s. The strategy part of the case is a “what-if” scenario analysis.

By the late 1970s, Coors enjoyed superior margins and the largest market share of beer manufacturers for consumers located west of the Mississippi River. Still, there was considerable concern as to how sustainable this position was. Thanks to the acquisition by Philip Morris of the Miller Brewing Company, there was an advertising war occurring between Miller and its closest rival Anheuser-Busch for consumers in the east. The war was costing both companies dearly with little end in sight. In contrast, Coors mainly eschewed advertising in favor of a word of mouth strategy. When they did advertise, they emphasized the “Rocky Mountain Mystique” of their product. Despite this, Coors did not price its product as a “super premium” beer. Its price point was similar to, but slightly lower than Anheuser-Busch’s flagship beverage Budweiser and well below A-B’s super premium brand Michelob.

Instead, Coors margin advantage derived from its superior cost structure. Owing to returns to scale from its massive Golden, Colorado plant, it was able to produce beer at considerably lower average cost than its rivals. Its dominance in the west also stemmed from a logistical advantage, its location in Golden was considerably closer to the large segment of consumers in California than the plant locations of its rivals, which were mainly in the east and the Midwest. The worry, of course, was that at some point in the future, these potential rivals would build plant in the west and directly vie with Coors for dominance. Plants took approximately two years to operate at full capacity from the time that they were first built; therefore, Coors felt that there was a window of opportunity for them to operate alone in the west in their present fashion.

Based on the results from the marketing wars being fought by A-B and Miller, Coors observed that it was possible to create relatively sticky customers at existing price points through aggressive advertising. It was thought that, owing to their pre-existing customer base, such a campaign would enable Coors to retain significant market share even in the face of an incursion and a determined marketing campaign by rivals. The downside was that mounting a campaign on the scale of Miller and A-B was quite expensive.

In considering whether to build plant in the west, A-B also needed to determine its potential market share gains in the west. It was thought that, if Coors continued on its present path of word-of-mouth advertising, building a single large plant in the west would allow A-B to leverage its already considerable marketing to gain share at Coors expense. The bottom line was that, under this scenario, such a plant build had positive ROI. On the other hand, a determined marketing campaign by Coors, either before or during the building of the plant, would significantly reduce A-B’s anticipated gain in market share. This would lead to a breakeven or possibly negative ROI situation for A-B. However, much of the expense in building a plant was spent up front, therefore, A-B concluded that if it began construction of the plant, it was only sensible to proceed to its completion.

The management team at Coors determined that there were three main strategies it could follow. The first was a pre-emptive advertising campaign designed to deter entry by A-B. The second was a press release indicating that if any of the “big two” firms (A-B or Miller) were to build plant, then Coors would undertake a massive advertising campaign to reinforce in the minds of consumers the quality and value offered by the Coors brand. The third strategy was to stay the course with their previously successful word-of-mouth advertising campaign.

Question for Discussion:
1.      Analyze the three scenarios using game theory and then recommend an action to Coors management.

Long Answer Questions for Logistics Management


QUESTION BANK

UNIT-I

  1. What is the scope of logistics? What are the key elements and activities of the business logistics function?
  2. What is the importance of distribution management as a service function?
  3. Discuss some of the activities undertaken the logistics management function. How are they related to the marketing functions of a firm?
  4. What is meant by the logistics function? How it is different from other management function?
  5. “Management cannot measure the importance of logistics in terms of cost alone. Logistical considerations have always played a strategic role in business”. Discuss.
  6. Describe the relevant areas in physical distribution system in which opportunities exist for savings.
  7. Discuss the significant importance of logistics to export management.

UNIT-II
  1. Explain the various kinds of ships which are available to transport the material from one place to another?
  2. What is the importance’s of shipping routes to supply the product in cost-efficient manner?
  3. Discuss the working style of a shipping company? How it can help to improve the efficiency of any organization?
  4. “Strategic alliance between shipping company and the seller of the product is must in the era of Globalization”. Comment.
  5. Describe the major aspects of world trade? What are the major benefits to the consumers?
  6. Write notes on:

a.       World Tonnage                                              
b.      Flags of Convenience
c.       Conference System
d.      Chartering

UNIT-III

  1. Discuss the various roles of intermediaries in International logistics Management.
  2. Explain the different Freight Structures? How these structures affect the pricing of the products.
  3. Differentiate between Linear and Tramp Freight structure?
  4. Define shipping Agents. Also discuss the role and responsibilities of shipping Agents.
  5. “Freight Brokers are the middle link between the seller and purchaser”. Comment.





UNIT-IV

  1. Describe the role of Indian Government to develop the shipping business in the country.
  2. What are the important requirements to become the modern and effective port?
  3. Explain the duties and responsibility of shipping association? How they are beneficial?
  4. Discuss the intervention and interference of Indian Government in shipping business? What types of formalities are required before shipping the goods?
  5.  Describe containerization? Also classify the constraints in containerization.
  6.  Explain the concept of I.C.D’s? How they help the business?
  7. Discuss the benefits of Air Transportation. How it is more effective than others.
  8. Write notes on :

a.       Air Cargo
b.      I.A.T.A.
c.       Air Tariff structure
d.      International Air Transportation.


Multiple Choice Questions for Logistics Management (Answer key included)


QUESTION BANK OF MULTIPLE CHOICES FOR QUIZ
Choose the correct Answer:
1. ……………….includes design and administration of systems to control the flow of materials, WIP and finished inventory to support business unit strategy.
a. Logistics Management
b. Materials Management
c. Bill of Materials
d. All of these

2. Which is not a part of basic systems of codifications?
a. Alphabetical System
b. Numerical System
c. Color Coding System
d. None of the above

3. ……………and physical distribution are the two major operations of logistics.
a. Supply Chain Management
b. Materials Management
c. Logistics Management
d. All of these

4. …………is the time that elapses between issuing replenishment order and receiving the material in stores.
a. Replenishment time
b. Lead time
c. Idle time
d. None of these

5. ……………is the task of buying goods of right quality, in the right quantities, at the right time and at the right price.
a. Supplying
b. Purchasing
c. Scrutinizing
d. All of these

6. Which of the following is not a component of 4PL?
a. Control Room (Intelligence)
b. Resource Providers
c. Information
d. Recycling

7. Which of the following is not a part of Supply chain Management system?
a. Supplier
b. Manufacturer
c. Information Flow
d. Competitor

8. ……………………..is the provision of service to customers before, during and after a purchase.
a. Customer Service
b. Product Management
c. Purchase management
d. None of these

9. Buying according to the requirements is called …………
a. Seasonal Buying
b. Hand to mouth buying
c. Scheduled Buying
d. Tender Buying

10 In Porter’s Value Chain, which primary activity is the one involved with receipt of goods, warehousing and inventory control?
a. Marketing and sales
b. Inbound logistics
c. Operations
d. Outbound logistics

11 What is the goods movement status of the outbound delivery after a goods issue has been cancelled?
a. Cancelled
b. Restarted
c. Not yet started
d. Reversed sign
12 What is the requirement for the Purchase order items that are included when the inbound delivery is created?
a. They should have material control key
b. They should have confirmation control key
c. Planned confirmation key
d. Order item confirmation key

13 You must always specify a batch before goods are issued. What is the solution if the delivery quantities of an item are to be taken from different batches?
a. In Ware house Management
b. Manually in the batch split screen of the delivery item
c. Using automatic batch determination when creating the outbound delivery
d. All of these

14 Logistics has moved into business to move, lodge and supply inputs and outputs.
(a)    True (b) False

15 The objective of minimum variance involves ass’s commitment and relative turn Velocity.
(a)    True (b) False

16 Transportation cost is not directly related to the type of product, size of shipment, and distance.
(a)    True (b) False

17 What are Elements of Logistics System?
a. Transportation
b. Warehousing
c. Inventory Management
d. All of these

18 Logistics systems are made up of three main activities:
a. Order processing
b. Inventory management
c. Both (a) and (b)
d. None of these

19 Inventory management is a key issue in logistics system planning and operations.
(a)    True (b) False

20 Freight transportation often accounts for even two-thirds of the total logistics cost and has a major impact on the level of customer service.
(a)    True (b) False

21. "Lean Operations" refers to the task of reducing the defect rates in a firm's products or services.
     (a) True    (b) False
22. Misalignments between operations and product design can occur in technology, infrastructure, and rewards systems.
     (a) True    (b) False
23. In supply chain improvement, it is often necessary to reduce the setup time of equipment dramatically so that smaller lots of the product can be economically produced. 
     (a) True    (b) False
24. Final consumers can be found farthest downstream in the supply chain.
     (a) True    (b) False
25. Delivery has three measures: on-time delivery, fill rate, and unit cost.
     (a) True    (b) False


Answers for Self Assessment Questions
1. (a) 2.(d) 3.(b) 4.(b) 5.(b) 6.(d) 7.(d) 8.(a) 9.(b) 10.(b)
11.(c) 12.(b) 13.(d) 14.(a) 15.(a) 16.(b) 17.(d) 18.(c) 19.(a) 20.(a) 21. (b) 22. (a) 23. (a) 24. (a) 25. (b)

Assignment (Case Study) for Supply Chain Management Students


ASSIGNMENT 1

Note: This is an Assignment. You may use illustrations and diagrams to enhance explanations. Assignment must be in your hand writing. It must not be duplicated from other students.

UNIT -I & II

CASE STUDY

Gateway: A Direct Sales manufacturer
Gateway is a manufacturer of PCs that sells directly to customers who place orders at Gateway retail stores, through the telephone, or via the Internet. The company was founded in 1985 and started as a direct sales manufacturer with no retail footprint. In 1996, Gateway was one of the first PC manufacturer’s to start selling PC’s online. Over the years Gateway expanded its operations worldwide with sales and manufacturing presence in Europe and Asia Pacific. In 1999, the company had three plants in the United States, a plant in Ireland, and one in Malaysia.

In the late 1990s’ Gateway introduced an aggressive strategy of opening Gateway retail stores, increasing their selling, general, and administrative (SG & A) expenses from 12.5 percent of sales in 1997 to 15.1 percent of sales in 1999. As of January 2002, Gateway had about 280 retail stores in the United States. Gateway’s strategy has been to not carry any finished-goods inventory at the retail stores but simply use these stores for customers to try the PC’s and obtain help in deciding on the right configuration to purchase. Once customers place their order, PCs are manufactured to order and shipped from one of the assembly plants.

Initially, investors rewarded Gateway for this strategy and raised the stock price to over $80 per share in late 1999. By November 2002, however, Gateway shares had dropped to below $4 and Gateway had lost a significant amount of money.

In 2001, Gateway decided to close all overseas operations to focus on its business in the United States. Plants in Ireland and Malaysia were shut. The company has entered into contracts with third parties to provide service and support to customers outside the United States.
Gateway has also shut its production facility in Salt Lake City. The company has closed several of its retail stores in the United States but has not fundamentally changed the way they are used. Gateway has also decided to reduce the number of configurations that will be offered to customers in an effort to lower costs.

 Questions

Q1. Why did Gateway have multiple production facilities in the United States? What advantages or disadvantages does this strategy offer relative to Dell, which has one facility?  How does Gateway decide which production facility will produce and ship a customer order?
Q2. What factors did Gateway consider when deciding which plants to close?
Q3. Why does Gateway not carry any finished-product inventory at its retail stores?
Q4. Should a firm with an investment in retail stores carry any finished-goods inventory? What are the characteristics of products that are most suitable to be carried in finished-goods inventory? What characterizes products that are best manufactured to order?
Q5. Is the Dell model of selling directly without retail stores always less expensive than a supply chain with retail stores?
Q6. What are the supply chain implications of Gateway’s decision to offer fewer configurations?









ASSIGNMENT 2


Note: This is an Assignment. You may use illustrations and diagrams to enhance explanations. Assignment must be in your hand writing. It must not be duplicated from other students.

UNIT -III

CASE STUDY

Integrated L&SCM
It is 9:30 a.m. the rays of the early sun are filtering in through the sheer glass that comprises the northeast wall of Akash Ispat Engineering Company Limited’s boardroom. AIECL is a 10-year-old medium-sized company having a sales turnover of about Rs 700 crore. The presence of just 6 people has made the room seem larger than it is. Azim Ahmad, a man in his late his late 50s started his career as an technical trainee who joined the company since its incorporation. At present, he is the chief production manager who always loves his machines and never wants them to be idle. Harbhajan Singh, having a long experience of a public sector steel company is always afraid of sales loss due to stock-out situations. K. Mathur (ED), highly successful, dynamic and proactive, always looks like a dangerous man. Arun Lal,a traditional traffic manager, always offers his justification in quantitative and comparative terms. Kashi Nath, Purchasing Manager, quite a young man possesses a management background from top 5 institutes of India. He always keeps his hands in Mathur’s glove and its extremely conscious about inventory cost. D. Sahu, head of finance, a CA is dedicated to cost reduction.

            Past performance of the company has been quite impressive but, since the last two quarters, problems arte cropping. Customers are making complaints regarding failure to meet delivery commitments. Transportation costs are increasing. Competition is increasing and demand is decreasing due to an economic slump.

Hence, the meeting is called by the CEO to review the performance in general and inventory and transportation costs in particular along with customer complaints.

K.Mathur: Look at the transportation cost. It has increased by 25 per cent. if continued, it will eat us. We must realize that today, transportation has tremendous cost-cutting, potential.
Arun Lal: I know that transportation cost has increased by 25 per cent in the last 6 months but it is mainly due to MR. Nath’s policy of JIT inventory system. He never wants to keep inventory. That is why I am not in position to ensure a full-load to transporter at the same time. Quite frequently, I have to opt for more speedier modes of transportation, even air freight, to ensure timely delivery. I am helpless.
Kashi Nath: (interrupts) Mr. Lal. as we are saving a lot by means of this system. I prefer air freights to make sure of getting what I need on time.
Azim Ahmad: (supports Mr. Lal and comments) and when I need something, I need it immediately. This JIT is a risky and expensive proposition. We are very late in getting production materials. Unnecessarily, I have to opt for overtime and make use of air freight to meet delivery dates.
Harbhajan Singh: Whatever the problem, we must have an effective pipeline. When I am not getting things in time, how I can meet the sales target? We are losing our image and will soon lose sales. Competition is mounting. Our competitors are now offering ready delivery.
K. Mathur: (Interrupts and says) No more argument and excuses. I want action towards cutting costs.
Kashi Nath : (Defending himself) The lead-time problem can be sorted-out by a trade-off between sales and production forecasts. I need information earlier.
Harbhajan Singh: Customers insist on promised prompt delivery and I am helpless.
Azim Ahmad: since a long time back, I have been insisting on the merger of purchasing and traffic in order to get closer to production.
K. Mathur: (Quite frustrated) If we want to survive, we have to cut transportation as well as inventory costs.
D. Sahu: I appreciate the great job of Kashi Nath because our inventory – carrying cost is down by about 45 per cent. But, I do agree that transportation cost has increased considerably.
K.Mathur: (Concludes the meeting with his remarks) I partly agree with Azim’s idea. But in my opinion, we must have an integrated system for all types of inventory and traffic management.
            Mathur further asked Kashi Nath to submit a blueprint within a fortnight to him along with a plan of action.

Questions
Q.1 Discuss the basic problem domain of the firm along with the situations responsible for the development of the problem.
Q.2 What should Kashi Nath do?
Q.3 Should Kashi Nath suggest a L&SC manager? If yes, how can an integrated system be developed to minimize total logistical costs?









ASSIGNMENT 3


Note: This is an Assignment. You may use illustrations and diagrams to enhance explanations. Assignment must be in your hand writing. It must not be duplicated from other students.

UNIT -IV

CASE STUDY
Warehouse Efficiency
Personal Care Limited (PCL) is a large and premier FMCG company in India with a turnover of about Rs 2000 crore. It has 85 production plants spread over the whole country, producing about 1200 products ranging from personal care to household goods.
The company has four of its own mother warehouse situated in the four zones of north, south, east and west that receive products from almost all the plants on a regular and consignment basis in containers by road. These warehouses are responsible for taking care of stocks, order placement for next arrivals, loading and unloading, protective storage, stock recording, apart from order processing and trans-shipment of goods to C&F agents of respective zone whose numbers come around 150 per warehouse.
After receiving goods from various plants, these warehousing are first entered into the computer for inventory recording purposes. Suitable storage location spaces are then assigned after taking into consideration the quality to be stored, the physical dimension, characteristics of items, frequently of flow, and availability of the space, which is quite variable and flexible. For storage of goods, flexible racking system is used so that the size of a rack’s space can be changed as per the size on the product’s package. Furthermore, racking is back-to-back in pallet blocks which are 5 storied and in one block, there are about 400 back-to-back rocks.
In certain areas, for selected heavy weight and bulky items, 50 selectors drive forklift trucks and in the remaining areas, as many as 350 selectors pick the goods manually and use hand trolley. Selectors are normally less educated and highly experienced, who have well-defined areas of selection.

With the existing system, there have been a lot of practical problems, such as under utilization of space, traffic congestion in aisles between the racks as one selector blocks another’s progress while he is picking items from a location, wrong assortment, difficult to track goods, difficult to fill one single order as it contains a variety of items, etc. furthermore, a trucker is required to collect items from different places of the warehouse to make up the order. Frequently, they have to wait for full load. Then, the driver had to collect challan and other required papers. Normally, this whole process took seven to ten days, subject to ready availability of the goods in the stock. In the case of stock-out items, it may goes anywhere in between 15 to 30 days. That is why, replenishment cycle time of nearby C&F agents’ is about 15 days and for others, it comes around 3 weeks. Due to a gradual increase in the quantum of competition and increasing customer expectations, along with increasing awareness about the overwhelming contribution of L&SCM in cost reduction and service improvement, the top management of PCL have appointed highly qualified and experienced professionals at all four warehouses with the following objectives:
·         to improve the efficiency of the warehouses;
·         to reduce the replenishment cycle time by 25 per cent;
·         to reduce the total logistical costs by 10 per cent; and
·         to have transparency in dispatch of premium products.

Mr. A. K. Sinha, who joined the north zone ware house as chief warehouse manager, has had a very successful career of 25 years. He wants to redefine the whole warehouse operating system.

Questions
1.      How should Mr. Sinha approach this problem?
2.      Develop a strategy to overcome the problem and fulfill the redefined objectives of the firm.
3.      What changes would be recommended for the implementation of the new strategy?
4.      Suggest measures for evaluation of performance of the warehouses.